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Showing posts with label Precision Balls For Industrial And Optical Applications. Show all posts
Showing posts with label Precision Balls For Industrial And Optical Applications. Show all posts

Friday, 16 September 2011

Precision Balls For Industrial And Optical Applications



Now with advanced technology steel balls are being replaced by ruby, sapphire, ceramic balls and glass balls. Because of their high durability and resistance their demand is increasing in industrial use. The precision balls such as the ruby ball, sapphire balls, Spinel Ball and glass ball lens are used by a large number of machine applications, especially in the fiber optic collimation industries and opto-electronic industries throughout the globe.

Glass balls are used in fiber optics applications because they can be made optically clear. Other than this precision glass balls provide a simple, precise and economical means of indicating flow rates in fluid systems. In rotameters, black glass balls are used as floats or sight indicators. Precision black glass balls are used in aircraft slip and turn indicators and other aircraft instrumentation. Polished, soda lime glass balls and borosilicate glass balls provide an extremely good seal making glass balls ideal for check valves in food processing, pharmaceutical, and photographic processing equipment.


Ceramic balls in a host of compositions and formulations are of varied use, like high precision Cubic Zirconia balls of different sizes are most commonly used as check valves in flow control applications. When subject to stress by impact, grinding, or cracking, a Zirconia ball undergoes "transformation toughening" which stops cracks from spreading and actually makes the ball stronger in the stressed area than what it was originally. Synthetic sapphire balls are used in applications requiring hardness, lightness, corrosion-resistance and electrical non-conductivity such as bearings, and as wear points in instruments.

Ball lenses are highly polished spheres and Half Ball Hemisphere made of optically transparent homogeneous materials. Carefully controlled manufacturing process produces spheres with precise diameters and unsurpassed surface quality. These lenses can be used as fiber-optics collimators. In order to accommodate different fiber-arrays pitch, the edge of the lens may be ground to a desired width. You can find them diameter from 0.200 mm to 5 mm.

Monday, 5 September 2011

Precision Balls For Industrial And Optical Applications

Balls are a common mechanical component used in nearly all complex—and many simple—mechanical products. The critical nature of balls is illustrated by the fact that ball bearing factories were one of the primary targets for Allied bombers seeking to disrupt the German war industry during World War II. While the vast majority of balls are made of some type of steel, steel’s relatively weak resistance to chemical attack means that applications involving aggressive environments generally require a more exotic material.

Now with advanced technology steel balls are being replaced by ruby, sapphire, ceramic balls and glass balls. Because of their high durability and resistance their demand is increasing in industrial use. The precision balls such as the ruby ball, sapphire balls, Spinel Ball and glass ball lens are used by a large number of machine applications, especially in the fiber optic collimation industries and opto-electronic industries throughout the globe.

Glass balls are used in fiber optics applications because they can be made optically clear. Other than this precision glass balls provide a simple, precise and economical means of indicating flow rates in fluid systems. In rotameters, black glass balls are used as floats or sight indicators. Precision black glass balls are used in aircraft slip and turn indicators and other aircraft instrumentation. Polished, soda lime glass balls and borosilicate glass balls provide an extremely good seal making glass balls ideal for check valves in food processing, pharmaceutical, and photographic processing equipment.


Ceramic balls in a host of compositions and formulations are of varied use, like high precision Cubic Zirconia balls of different sizes are most commonly used as check valves in flow control applications. When subject to stress by impact, grinding, or cracking, a Zirconia ball undergoes "transformation toughening" which stops cracks from spreading and actually makes the ball stronger in the stressed area than what it was originally. Synthetic sapphire balls are used in applications requiring hardness, lightness, corrosion-resistance and electrical non-conductivity such as bearings, and as wear points in instruments.

Ball lenses are highly polished spheres and Half Ball Hemisphere made of optically transparent homogeneous materials. Carefully controlled manufacturing process produces spheres with precise diameters and unsurpassed surface quality. These lenses can be used as fiber-optics collimators. In order to accommodate different fiber-arrays pitch, the edge of the lens may be ground to a desired width. You can find them diameter from 0.200 mm to 5 mm.


Half balls/ Hemispheres are made from diameter ranging from 1.0 mm to 10.0 mm in various thicknesses as per customer’s need and are made with high technology, they are manufactured from a variety of materials such as ruby, sapphire, ceramic, cubic zirconia, spinel and optical glass. Manufacturers of these balls and half balls generally check them for cent percent accuracy in size and polish aspects prior to delivery.